Customization: | Available |
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Application: | High-voltage |
Material: | Composite Polymer |
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Composite guy strain insulators are advanced high-strength insulating devices used to support and insulate guy wires in overhead power and communication lines. Compared with traditional porcelain or glass insulators, composite strain insulators are lighter in weight, more resistant to pollution, and offer excellent mechanical performance. They are ideal for urban distribution networks, telecommunication towers, and electrified railways.
The composite guy strain insulator mainly consists of:
Core Rod: Made from high-strength epoxy fiberglass, it provides superior tensile strength and durability.
Sheath (Weather Sheds): Molded from high-quality silicone rubber, offering excellent hydrophobicity, aging resistance, and anti-pollution properties.
Metal End Fittings: Hot-dip galvanized steel or aluminum alloy fittings, crimped securely to the core rod for optimal mechanical performance and sealing.
This well-designed structure ensures long service life and reliable insulation even in harsh environmental conditions.
Rated Voltage: 10kV ~ 35kV (customizable)
Tensile Strength: 70kN, 100kN, etc.
Insulation Length: 300mm - 1000mm (adjustable)
Material: Silicone rubber & epoxy fiberglass
Operating Temperature: -40ºC to +85ºC
Pollution Class: Level IV or above
Expected Lifespan: ≥25 years
High Mechanical Strength: Excellent tensile strength to withstand heavy mechanical loads in guying applications.
Excellent Weather Resistance: Silicone rubber sheds perform well under pollution, moisture, and UV exposure.
Lightweight & Easy Installation: Easier transportation and installation compared to ceramic alternatives.
Safe & Durable: Non-brittle material eliminates explosion risk and resists vibration and shock.
Low Maintenance: Strong hydrophobicity reduces cleaning and maintenance needs.
Composite guy strain insulators are widely used in overhead distribution lines, telecommunications guying systems, transmission towers, railway electrification structures, and utility poles. They perform well in high-altitude, coastal, and heavily polluted environments.
We provide full customization including length, voltage rating, tensile strength, and fitting types. Tailored solutions are available for unique project requirements. OEM and ODM services are supported to meet bulk procurement and technical standardization needs.
If you have equipment procurement needs, feel free to contact us. We are a professional composite insulator manufacturer, serving a wide range of industry applications. Welcome to request a product quotation.