Customization: | Available |
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Application: | High-voltage |
Material: | Composite Polymer |
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The Long Rod Suspension Type Composite Insulator is a high-performance insulating component widely used in overhead transmission lines and substations. Compared with traditional porcelain insulators, composite insulators offer better anti-pollution ability, lighter weight, and longer service life, making them essential in modern power systems.
This insulator is mainly composed of:
Core Rod: Made from high-strength epoxy fiberglass, ensuring excellent tensile strength and corrosion resistance.
Shed Housing: Molded from premium silicone rubber with superb hydrophobic and anti-pollution properties.
End Fittings: Hot-dip galvanized steel, tightly crimped with the core for maximum structural integrity.
Rated Voltage: 35kV / 66kV / 110kV (customizable)
Mechanical Tensile Strength: 70kN / 100kN / 160kN
Creepage Distance: ≥500mm (varies with voltage level)
Pollution Class: Class IV (optional RTV coating)
Operating Temperature: -40ºC~+55ºC
Anti-Burst Safety: Superior to porcelain; no shattering upon breakdown
High Insulation Strength: Silicone sheds enhance creepage distance and reduce flashover risk.
Strong Anti-Pollution: Excellent hydrophobicity with surface self-cleaning effect.
Lightweight: 1/3~1/5 the weight of porcelain insulators, ideal for difficult terrains.
Easy Installation: Manual handling possible without heavy lifting equipment.
Resistant to Wind and Shock: Flexible design mitigates mechanical stress.
Long Lifespan: Silicone rubber is UV and aging-resistant, ensuring 25+ years of service.
This product is suitable for:
Urban and rural overhead high-voltage transmission lines
Mountain or heavily polluted power zones
Renewable energy lines (wind, solar)
Industrial areas and railway power systems
We offer flexible customization for different voltage classes, tensile loads, shed shapes, colors, and lengths. Enhanced anti-pollution coatings and OEM/ODM services are also available to meet various project demands worldwide.